A small hardware product, just like a fine craft, needs to go through layers of processes before it can be refined into a fine product. How to discern its inner qualities through the surface? Only by experiencing and seeing the advancement and professionalism of the production line up close will you be impressed by its excellent quality. The first process of hardware production is mold making. In the CNC lathe of the CNC machining center, the three-dimensional file of the product is imported into the computer, and the processing is completed in the machining center by compiling the processing program.

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Next comes the casting process. Generally speaking, low-pressure casting machines have good casting molding, can produce multiple sets of products from one mold, and have high production efficiency. The cast products have uniform wall thickness, higher density, and smooth inner cavity. For large-scale thin-walled and complex-structured castings, the molding is more advantageous, and the yield rate is much higher than that of gravity casting.

The third process is machining. Raw materials (stainless steel, copper, aluminum, iron, etc.) are processed into various parts according to drawings or samples using lathes, milling machines, drilling machines and other machines. This process requires the use of precision instruments, and the scale must be accurate.

The fourth process is grinding and polishing. Grinding and polishing are divided into rough machining and finishing. Use a fast-moving abrasive belt to grind the rough surface of the product; use the grinding head of the polishing machine or the high-speed rotation of the linen wheel to process the surface of the hardware to make it smooth and bright, increasing the The brightness and finish of the product.

After the grinding and polishing process, technicians are required to check whether it is qualified. If it is not qualified, it will be reworked. The inspection is very strict.

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The electroplating process of hardware uses electrolysis to attach a metal film to the surface of metal or other materials, thereby preventing metal oxidation (such as rust) and improving wear resistance, conductivity, reflectivity, and corrosion resistance (sulfuric acid). Copper, etc.) and enhance the appearance.

In order to enhance the smooth feel, soft appearance and timeless color, Dinggu Hardware will undergo a comprehensive inspection after a multi-layer electroplating process, and defective products will be reworked to ensure they are complete.

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Next, it is necessary to assemble various assembly tools and parts, and connect the processed hardware parts together in a certain order and technology to form a complete set of hardware products. This process is a key link in determining product quality.

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Finally, check the switch feel of the product to feel the user experience in advance, so that customers can enjoy high-quality products when using the product for the first time; wipe the product and check the appearance of the product to keep it smooth and clean; attach the accessories and install them as specified Pack the box, put it into the outer packaging box, and put it into storage according to the process.

High-end quality hardware production is inseparable from a complete production line, not to mention the careful and rigorous work attitude of the production staff!

(edit：admin)